The Process of Selective Catalytic Reduction For Reducing NOx Emissions

The method of converting the harmful nitrogen oxidecommonly used reluctant. Thus the Selective Catalytic
emissions (NOx) into harmless nitrogen gas and water,Reduction technique is known to reduce the harmful
with the help of a catalytic reaction is called Selectivenitrogen oxides by nearly ten fold.
Catalytic Reduction or SCR. The process of SCRLimitations of SCR catalyst in power plants
involves the catalytic reaction of ammonia steam orThe most common limitation of SCR in power plants is
ammonia air injected into the exhaust pipes containingthe ammonia slip. This refers to the release of
NOx gases. The gases mix thoroughly and on passingammonia that has not been used in the chemical
through a catalytic bed, the NOx is reduced. Thereaction of SCR. This happens when the required
catalyst only promotes the reduction but is nottemperature levels necessary for the chemical
affected by it. When urea is used as a reducing agent,reaction are not maintained or when there is too much
the general by product of such a reaction is carbonammonia injected into the system. Another common
dioxide.problem faced by the SCR catalyst technology in
The commercial viability of SCR technique is visible aspower plants is the emission of ammonium sulfate and
it is found in large utility boilers, solid waste boilers andammonium bisulfate. With high requirements of
industrial boilers, diesel engines used in large ships, gasammonia to be injected for the chemical process, the
turbines, diesel locomotives, automobiles and powerexcess ammonia combines with the sulfates in the air
plants. The SCR catalyst technology is impressive as itto form ammonium sulfate. This ammonium sulfate is
is known to reduce the NOx emissions by nearlyknown to cause shortness of breath, respiratory
70-95%.inflammation and coughing.
Working of the SCR catalyst in power plantsHow much NOx is removed by SCR catalyst?
Power plants emit huge volumes of NOx as theyIt has been seen that with the use of proper SCR
derive their power from the combustion of fuels. Withcatalysts and system design, effective levels of more
the new technique of SCR catalyst, these emissionsthan 90% of NOx removal can be achieved. Several
can be reduced considerably. The mechanical processcoal-fired boilers in Virginia and New Hampshire having
of SCR involves a reactor chamber with a catalystthe retrofit SCR catalyst systems are known to
bed containing catalyst modules and an ammoniareduce the NOx levels by 60 to 65% during severe
injection grid system.load timings. This figure is likely to be bettered to 85%.
The ammonia air or steam is injected through theEven gas-fired utility boilers are known to be benefited
exhaust pipes containing the obnoxious NOx gasesby the SCR technique, where the emission levels
and on passing through the catalytic bed reduces theachieved are more than 90%, thus not limiting the
oxides of nitrogen into water and benign nitrogen gas.facility to large coal-fired boilers only. The SCR
The reductants used by the SCR catalyst techniquetechnique has known to reduce the emissions by up to
are aqueous ammonia, anhydrous ammonia or urea. All95% in gas turbines and power plants.
three have their limitations, but urea is the most