Pneumatic Actuator

Please help improve this article by adding citations tolarge enough to crush object in the pipe. On 100 kPa
reliable sources. Unsourced material may beinput, you could lift a small car (upwards 1,000 lbs)
challenged and removed. (December 2009)easily, and this is only a basic, small pneumatic valve.
A pneumatic actuator converts energy (in the form ofHowever, the resulting forces required of the stem
compressed air, typically) into motion. The motion canwould be too great and cause the valve stem to fail.
be rotary or linear, depending on the type of actuator.This pressure is transferred to the valve stem, which is
Some types of pneumatic actuators include:hooked up to either the valve plug (see plug valve),
Tie rod cylindersbutterfly valve etc. Larger forces are required in high
Rotary actuatorspressure or high flow pipelines to allow the valve to
Grippersovercome these forces, and allow it to move the
Rodless actuators with magnetic linkage or rotaryvalves moving parts to control the material flowing
cylindersinside.
Rodless actuators with mechanical linkageValves input pressure is the "control signal." This can
Pneumatic artificial musclescome from a variety of measuring devices, and each
Speciality actuators that combine rotary and lineardifferent pressure is a different set point for a valve. A
motionrequently used for clamping operationstypical standard signal is 20100 kPa. For example, a
Vacuum generatorsvalve could be controlling the pressure in a vessel
A Pneumatic actuator mainly consists of a piston, awhich has a constant out-flow, and a varied in-flow
cylinder, and valves or ports. The piston is covered by(varied by the actuator and valve). A pressure
a diaphragm, or seal, which keeps the air in the uppertransmitter will monitor the pressure in the vessel and
portion of the cylinder, allowing air pressure to forcetransmit a signal from 20100 kPa. 20 kPa means there
the diaphragm downward, moving the pistonis no pressure, 100 kPa means there is full range
underneath, which in turn moves the valve stem, whichpressure (can be varied by the transmiters calibration
is linked to the internal parts of the actuator. Pneumaticpoints). As the pressure rises in the vessel, the output
actuators may only have one spot for a signal input,of the transmitter rises, this increase in pressure is sent
top or bottom, depending on action required. Valvesto the valve, which causes the valve to stroke
require little pressure to operate and usually double ordownard, and start closing the valve, decreasing flow
triple the input force. The larger the size of the piston,into the vessel, reducing the pressure in the vessel as
the larger the output pressure can be. Having a largerexcess pressure is evacuated through the out flow.
piston can also be good if air supply is low, allowing theThis is called a direct acting process.
same forces with less input. These pressures are